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Double Win - Lean Awards 2018

Monday, 08 October 2018 08:33

Dawn Meats has been recognised with two awards at the prestigious Lean Business Ireland Awards 2018 in Croke Park, Dublin. The Lean Business Ireland Awards recognise and celebrate the lean and enterprise excellence achievements of companies in Ireland.

Dawn Meats was awarded the prize for “Most progress made towards Organisational Efficiency” as well as the Lean Business Ireland “Audience Choice Award” which was voted on by the audience itself on the night. Our focused on achievements at our plant in Carroll's Cross, Co Waterford. 

Our Carroll's Cross site is fully committed to implementing lean thinking throughout all of its activities. The site is a beef processing facility that employs approx. 275 people across three separate process areas and their associated administrative functions. After completion of an initial training phase, site management recognised the benefits of utilising Lean tools and identified 6S Workplace Organisation, P.I.T. process monitoring, standard work and A3 projects as key factors in achieving improved organisational efficiency.

Particular efforts were made to ensure that the initial lean approach which was driven by consultants and senior management was embraced and incorporated into the work of all employees at the site. All employees are now empowered, trained and motivated in Lean thinking practices. 

Niall Browne, CEO of Dawn Meats commented: “We knew that to successfully integrate Lean thinking into everyday business we needed to have every member of staff acting as a lean champion and not solely rely on the area managers to try to accomplish this. As a result, every member of the team can take ownership and be extremely proud of these two awards. To be awarded the Audience Choice award is particularly special and great recognition for the whole team by their peers in industry .” 

Lean thinking has transformed Dawn Meats site at Carrolls Cross, Waterford through sustained focus on four main areas: 

Product – producing consistent quality products that exceed our customer expectations to enable us to us to be our new and existing customers’ key partner of choice building sustainable long-term relationships.

•Process- operational excellence through continuous adoption of innovative technology to enhance and deliver a world class manufacturing environment.

•People - challenging and supporting our people to realise their full potential as part of high-performance teams in a safe working environment.

•Philosophy – fostering a culture of continuous adoption of lean thinking and training to add value, enhance and deliver sustainability and transforming how we integrate as a business with our customers, employees, community and the environment.

The Lean Business Ireland Awards are open to large, medium or small organisations, working in any sector or a government department. The organisation aims to position Ireland as the recognised centre of lean & enterprise excellence globally and this award ceremony helps to showcase how companies are working towards enterprise excellence in Ireland, striving for competitiveness.

Open Doors Launch

Thursday, 04 October 2018 15:27

Dawn Meats, were proud to be one of the founding companies of the Open Doors Launch which brings together some of Ireland’s leading employers to promote greater inclusion and diversity in their workplaces.. The launch saw An Taoiseach, Leo Varadkar make a key speech celebrating the initiative which was attended by the 14 founding companies and many industry leaders. Richard Clinton, Sylvia Gaudino, Alan Morris and Mark Dwan attended on behalf of Dawn Meats and had the pleasure of meeting the Taoiseach himself. Alan has recently completed his final exams as an apprentice electrician and will be fully qualified in the coming months and Mark has also successfully completed our Supervisory Management Program having started with Dawn as a general operative in 2016. 

The Open Doors Initiative allows for shared learnings between the member companies and taps into potential new employees at a time when Ireland is reaching full-employment. Dawn Meats are committed to working together with these other leading companies in Ireland to leverage what we are already doing individually by show casing training opportunities and development programs which further support career progression for diverse individuals and teams. Through a central hub, we as employers can share our best practices and collectively learn how to remove barriers to participation in the current and future employment market.

Dawn Meats has been awarded ISO 50001 energy management certification for our work in Ireland to hit sustainability targets of reducing our energy intensity by 40% by 2025.

The award by Certification Europe recognises our comprehensive energy management system across eight of our Irish processing sites. 

Energy audits were conducted across each location and are being used as the baseline against which future reductions will be measured through a series of improvements including heat recovery systems and investment in low energy infrastructure.

Dawn’s Group sustainability targets and commitments for 2025 include reducing energy and water intensity by 40% and CO2 emissions intensity by 50%.

The success of the energy management system has been achieved by teamwork and a commitment to excellence, with an ‘energy champion’ leading the project at each location. The sites vary in activity type ranging from beef and lamb primary processing, to production of retail ready fresh and frozen consumer packs and processing of animal by-products.  

A key challenge throughout the project was designing a system that was representative of each individual site’s energy profile and activity and at the same time enabling a common format for multi-site analysis and reporting from a central hub. 

Niall Browne CEO Dawn Meats commented: "The team at Dawn Meats underwent a rigorous audit process with Certification Europe to progress our ambition to be Europe’s most sustainable meat company. Achieving certification to ISO 50001 standard is a clear recognition of the company’s commitment coupled with the energy champions and site teams directly involved." 

Jim Gannon CEO Sustainable Energy Authority of Ireland (SEAI) also commented: “In taking a structured approach to energy management, organisations like Dawn Meats have direct sight of what cost savings can be delivered. Approaching energy management through a certification process, visible to suppliers and customers alike, allows companies to enjoy enhanced recognition of their achievements, providing an even greater competitive advantage in the marketplace. I want to congratulate the whole team at Dawn Meats for achieving ISO 50001 certification."

Speaking at the presentation in Dublin Tara McCarthy CEO of Bord Bia said: “Every year verified Origin Green member companies like Dawn Meats, commit to ambitious sustainability targets. The achievement of ISO 50001 certification further validates Dawn Meats sustainability credentials and is clear recognition of a significant and embedded culture of continuous improvement in the company." 

Presenting the award Gerry Kelly, Finance Director of Certification Europe stated: "Dawn Meats have pushed the boundaries of energy management and put themselves amongst a very select group of organisations both in Ireland and across the world, that have achieved ISO 50001 Certification." 

Pictured (l-r): Jim Gannon (CEO, Sustainable Energy Authority of Ireland), Gerry Kelly (Finance Director Certification Europe), Niall Browne (CEO, Dawn Meats) and Tara McCarthy (CEO of Bord Bia) | Photo: Conor McCabe 

More than 1,000 farmers gathered on Wednesday the 6th of September at Newford Suckler Demonstration Farm in Athenry, County Galway for an Open Day showcasing the learnings of the farm’s most challenging year of operation to date. 

The farm’s breeding policy is successfully producing calves from Angus and Hereford cross cows which are brought to finishing and produce carcass sizes that meet market requirements. A 10-week breeding program is implemented using AI and straws that are carefully selected to achieve the right balance between calving ease and good carcass growth.  

Cow type at Newford differs from the typical suckler herd, comprising first-cross Aberdeen Angus /Hereford cows, bred from the dairy herd for their docility and fertility traits This year’s crop of 105 calves includes 4 sets of twins which is indicative of high fertility levels within the herd with a calving interval of 362 days as compared to the national average of 396.

Farm Manager Matthew Murphy said: “In addition to losing 15.5 ha for a much needed school in Athenry, we like many other farms across the country have experienced a very challenging year, contending with a difficult spring, a delayed turnout of stock and, more recently, drought conditions. It is hard to believe that drought has been a feature of the year when one of the greatest challenges since the project began in 2015 has been dealing with high volumes of rainfall. 

The last three and a half years has highlighted many positive features of the production system, with the 100-cow first cross Angus and Hereford herd excelling in breeding and calving performance”.

The farm was established by Dawn Meats and Teagasc in 2015, with support from McDonald’s and additional technical assistance from the Irish Farmers Journal, to demonstrate best practice in sustainable suckler beef production. 

Newford Farm has set ambitious targets over it’s 7year term including:

  • Improved profitability: Increase gross margin over 5 years, from €495/ha in 2015 to €1,170/ha in 2020.  
  • Ambitious weight gain: Increase carcass weights of heifers from 280kg in 2015 to 330 kg in 2020, and from 295kg to 365kg for steers over the same period
  • Maximise grazing: Targeting over 200 days on grass based on a high stocking rate of 2.7 livestock units per hectare.
  • Reduce variable costs: Newford aims to reduce variable costs as a percentage of total output from 74% in 2015 to 45% in 2020.

The Open Day, which was a KT approved event offered guided walking tours of the farm every half hour from 2pm to 6pm giving visitors the chance to see the production system in action and learn how it has dealt with the many challenges of the last 12 months from extremely heavy rainfall starting in September 2017 through to the drought conditions of summer 2018. 

Representatives from key industry organisations including Bord Bia, the Irish Cattle Breeding Federation and Agri-aware were in attendance, with representatives from Dawn Meats, Teagasc and the Irish Farmers Journal on site to answer farmers’ queries.

Key areas for discussion included:

  • Grassland Management: The high stocking rate of 2.7LU/ha puts pressure on grass demand, and attendees discussed the approach used at Newford, where growth rates range from 15kgs /week/Ha to 140kgs/week/ha across the year with the farm divided into 72 grazing paddocks. Grass growth rates are closely monitored weekly to allow effective management decisions on grass useage..
  • Herd Health: Newford’s comprehensive herd health plan drawn up in conjunction with the farm Vet was explained in detail, giving the full breakdown of the herd vaccination program including biosecurity measures taken in consideration of  the large number of visitors to the farm annually 
  • Breeding Approach: Breeding performance is the foundation for high herd output, with Newford targeting the herd to produce greater than 0.95 calves/cow/year.  A 10-week breeding program is implemented using AI and straws are carefully selected to achieve the right balance between calving ease and good carcass growth.  
  • Planning and Data Gathering: Newford is working to a 5-year farm plan and careful gathering of data by Teagasc is a key component of successful implementation, with particular attention paid to the potential to operate the farm as a one-man unit.
  • Data Analysis: In considering future plans for the farm each area of performance is analysed and areas for improvement are identified. These improvement targets are then prioritised in successive updates of the plan so that progress can be closely monitored by the stakeholder group.

Niall Browne, CEO of Dawn Meats said: “Sharing best practice and developing practical steps to improve the sustainability of Irish beef farming was a key objective for establishing the farm at Newford. We are delighted with the high turnout today and it shows Irish farmers have a real appetite to carefully consider and challenge in equal measure, the practices implemented on the farm and where appropriate adapt their farm systems to improve output and enhance herd management.” 

Newford Farm is located in Athenry, Co Galway just off Junction 17 of the M6 motorway.  For more information and regular updates on progress at the farm please visit at www.newfordsucklerbeef.ie  

An Open Day at the Newford Suckler Demonstration Farm will take place on Wednesday, 5th September near Athenry, Co. Galway. All cattle farmers will have the opportunity to visit the farm and see at first hand the physical and financial performance of the farm over the last three years since it was set up. The project is a demonstration of best practice in suckler beef production with an emphasis on breeding, production data, measurement and management.

The 55 hectare farm was established by Dawn Meats and Teagasc in 2015 with additional support from McDonald’s and the Irish Farmers Journal. The 100-cow Newford herd is made up of first-cross Angus and Hereford cows from the dairy herd, bred to 5 star terminal sires  producing 21-23 months beef steers  at 310- 350 Kilograms carcase and  beef heifers 18- 20 months at 290-320 Kilograms carcase for the beef market. The target is to finish 70-80% of these progeny off grass.

Matthew Murphy, Farm Manager will be available along with representatives from Dawn Meats, Teagasc and Farmers Journal to meet and discuss the herd and its performance with farmers and answer questions on the day.

Speaking in advance of the upcoming Newford Open Day, Padraig French, head of livestock systems in Teagasc said: “the data gathered and the lessons learned from the herd’s performance last year will be shared with farmers on the day, to help them adopt some of the practices in their own farming enterprises,”

Paul Nolan, from Dawn Meats said: “that whilst delighted to share with our many visitors the impressive progress made at Newford to date in terms of breeding and stocking targets – more work on output challenges in terms of finishing weights and climatic fluctuation is our priority over the next 12-24 months.”

The event will also be attended by representatives of McDonald’s UK & Ireland as well as industry stakeholders including ICBF, Bord Bia, Department of Agriculture, Food and Marine and Agri-Aware.

Fodder Advice for Farmers

2018 has been a challenging year for all livestock farmers due to the extreme weather events in the spring and then again in the summer, and the impact on grass and fodder production.

Advice on planning and managing feeding regimes for winter 2018 and spring 2019 will be available and Teagasc Advisors will be available to assist with fodder budgeting and planning.

Great Taste Awards 2018

Thursday, 02 August 2018 10:48

Dawn Meats, which has operations in ten locations around Ireland, and many more across the UK and Europe, has been recognised with more than 20 stars at the prestigious Great Taste Awards, organised by the Guild of Fine Food. 

As the premium beef and lamb supplier of choice to a wide range of blue-chip food businesses in over 40 countries, Dawn was awarded three of the top ranked 3 Star awards for its:

  • West of Ireland 50-Day Dry aged French trimmed bone in Rib, described by the judging panel as “the Sunday joint of our dreams”
  • Borders Lamb Shoulder Joint of which the judging panel remarked “the depth of flavour is truly remarkable”
  • Caledonia Crown Aberdeen Angus matured marbled Standing Rib described by the judging panel as “simply beef at its best”. 

In 2018 over 500 judges assessed entries from March through to early July. 12,634 products were entered in 2018. 

Commenting on the awards, CEO of Dawn Meats, Niall Browne said, “Well done to our teams across Ireland and the UK who have outdone themselves this year, in their dedication to quality, taste and presentation. This recognition is a great result for the team and their collaboration with our farmer suppliers.” 

Great Taste, organised by the Guild of Fine Food, is the acknowledged benchmark for speciality food and drink. It has been described as the ‘Oscars’ of the food world and the ‘epicurean equivalent of the Booker prize’. 

 

Media Queries

For all Media Queries contact : 

Murray Consultants Ltd

40 Lower Baggot Street
Dublin 8. D02 Y793

Website: www.murrayconsult.ie

Mr Doug Keatinge
Senior Account Director
Tel: 00353 01 498 0379
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Ms Jill Farrelly
Consultant
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